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Jabsco Hy-line and Ultima Lobe Pumps

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Jabsco Hy-line and Ultima Manual

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Applications

• Food Ingredients
• Confectionery and Bakery
• Milk and Dairy Products
• Cosmetics
• Chemicals
• Meat Products
• Brewing and Soft Drinks

• Pharmaceuticals
• Abrasive suspensions
• Transfer Process
• Filling
• Metering
• Filtration
• Circulation Tankers

CAPABILITIES

• Flow rates up to 108m³/hr (30 litres/second)
• Pressures up to Up to 15bar (220 psi)
• Temperature range: -40ºC to +140ºC
• Liquid viscosity range: 1 to 1,000,000 centipoise
• Hygienic - approved to American 3A standard
• Gentle pumping action suits viscous, delicate and particle-laden liquids
• Easy to clean, easy to maintain
• AISI316 stainless steel construction

DESIGN FEATURES

• Most Stringent Hygienic Standards - Flush rotor fixing screws are sealed to prevent product ingress. Contoured rotor case internals for full drainability during SIP and shaft seals set up front where the pumping action is! Fully conforming to 3A 02-10 Hygienic Standards and utilising materials which meet FDA requirements. Versions are available that have been tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP and SIP protocols and USDA, 3A certification.
• Low Maintenance Costs - Front loaded single shaft seals are fully accessible from the front of the pump without disturbing the process pipework. Simple bearing assemblies easily pre-set using automotive technology. Bi-wing rotors require no timing adjustments. Even the pump casing is removable, a feature not normally associated with other bi-wing rotor pumps.
• High Volumetric Efficiency - The bi-wing rotors incorporate the low viscosity efficiency associated with circumferential piston pumps with the viscous product handling capability of tri-, quad- and bi-lobe rotor pumps...... at an affordable price!
• Rugged Design - Hy~Line design utilises extremely large shaft diameters mounted in high specification taper roller bearings, fitted into an extremely rigid central pillar made from a high grade alloy. This is all enclosed in an oil filled housing made from the same alloy. These, together with wide tipped rotor wings, which adds another dimension to security, avoid premature pump failure due to overpressure or other abuse.

OPTIONS

• Seals - Front loaded single mechanical face type seals of hygienic design. Materials include carbon, stainless steel and silicon carbide. Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.
  Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.
  Front loaded single O-Ring seals - a low cost seal option used primarily for self lubricating products and products which contain little or no abrasives.
  Front loaded double O-Ring seals - suitable for pressurised grease or flushing with a suitable liquid to enable low cost sealing of high sugar confectionery and bakery products.
  Multiple PTFE lip seal - complete with controlled release food grade grease injection system, the ideal sealing system for chocolate and other products sensitive to water flush.
• Certification - 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers and port options - Tri-clamp, IDF, 3A, DIN11851
• Connections - All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable. (Not on 3 & 7 size)
• Elastomers - Nitrile, Viton, EPDM and PTFE product contact joints available in compounds conforming to 3A Sanitary Standard 18-03 and FDA title 21 section 177.2600.
• Other options - Pump Head temperature control jackets. Integral pressure relief valve. Enlarged suction port for viscous products. All stainless steel bearing pedestal and cover. Low carbon 316L pump head. Tanker pump version for direct hydraulic drive.

PERFORMANCE CAPABILITIES

		LH Series Pump Specifications
Pump Model		LH32	LH34	LH42	LH44	LH52	LH54
Port Size	(mm) (inch)	19 or 25 ¾ or 1	25 or 38 1 or 1½	25 or 38 1 or 1½	38 or 50 1½ or 2	38 or 50 1½ or 2	50 or 76 2 or 3
Displacement (100 revs)	(litre) (US gal)	3.5 0.92	7 1.85	12.3 3.25	20.4 5.39	26.5 7.00	45.5 12.02
Max Flow (per min)	(litre) (US gal)	52 13.7	105 27.7	123 32.5	204 53.9	265 70.0	455 120.2
Max Pressure	(bar) (psi)	15 217	8 116	15 217	8 116	15 217	8 116
Max Speed	(RPM)	1500	1500	1000	1000	1000	1000
Size LxBxH	(mm) (inch)	213x192x166 8.25x7.5x6.5	229x192x166 9x7.5x6.5	274x223x196 10.75x8.75x7.75	290x223x196 11.5x8.75x7.75	386x249x208 15.25x9.75x8.25	414x259x213 16.25x10.25x8.25
PBareshaft Weight	(kg) (lbs)	8 18	10 22	18 40	20 44	32 70	35 77
Temp	(oC) (oF)	-30 to 140 -22 to 284
Viscosity	(cP)	1 to 1 million

		LH Series Pump Specifications
Pump Model		LH62	LH64	LH72	LH74	LH76
Port Size	(mm) (inch)	63 or 76 2, 2 ½ or 3	76 or 100 3 or 4	76 or 100 3 or 4	100 or 152 4 or 6	127 or 152 5 or 6
Displacement (100 revs)	(litre) (US gal)	64 16.90	95 25.10	123 32.50	205 54.15	301.5 79.65
Max Flow (per min)	(litre) (US gal)	461 121.8	684 180.7	836 220.8	1230 324.9	1809 477.9
Max Pressure	(bar) (psi)	15 217	8 116	15 217	8 116	5 72
Max Speed	(RPM)	720	720	680	600	600
Size LxBxH	(mm) (inch)	460x270x311 18.25x10.75x12.25	464x302x311 18.25x11.75x12.25	486x380x363 19.25x15x14.25	526x386x363 20.75x15.25x14.25	573x412x363 22.5x16.25x14.25
PBareshaft Weight	(kg) (lbs)	61 134	65 143	125 275	145 319	165 363
Temp	(oC) (oF)	-30 to 140 -22 to 284
Viscosity	(cP)	1 to 1 million

Applications

CAPABILITIES

• Flow rates up to 126m³/hr (35 litres/second)
• Pressures up to Up to 10bar (146 psi)
• Temperature range: -40ºC to +200ºC
• Liquid viscosity range: 1 to 1,000,000 centipoise

DESIGN FEATURES

• Adaptability - This is the key design concept. The pump utilises ‘bolt on’ features which allow quick and easy interchange of parts to enable exact specification of the pump to suit any application.......from stock!
• Rugged Design - The bearing frame design utilises large shaft diameters mounted in high specification taper roller bearings, fitted into rigid pillars which form an integral part of the high grade alloy housing. These ensure maximum shaft stiffness in order to avoid premature pump failure due to overpressure or other abuse.
• Low Maintenance - The shaft, bearing and gear assemblies are fully immersed in an oil bath to give maximum life even at extremes of operating conditions. The timing gears are easily accessible at the rear of the pump in the unlikely event that re-timing should become necessary. Rotors are all fully interchangeable avoiding the need to re-time which is a problem associated with so many other rotary lobe and circumferential piston pumps.
• Improved Hygienic Technology - Fully swept pump chamber together with sealed rotor spline, accessible seals, and approved sealing components ensure that the pump meets the stringent requirements of major international customers.

OPTIONS

• Seals - Single mechanical seals are of hygienic design. Materials include carbon, stainless steel, tungsten carbide and silicon carbide.
  Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.
  Double mechanical seals utilise all the components from single seals. For hazardous, toxic, highly abrasive or sterile products.
  Gland packing - a cost effective general purpose seal for non-hazardous liquids. Used on either a stainless steel or hard chrome plated anti-wear sleeve.
  O-Ring seals - another low cost seal option used primarily for self lubricating products such as dairy products.
• Certification - 3A Variants with Nitrile or EPDM elastomers and port options - Tri-clamp, IDF, 3A, DIN11851.
• Rotors - Tri-lobe rotors in stainless steel handle 90% of all applications. The traditional rotor shape gives an excellent combination of efficiency, solids handling, low and high viscous product capability. Bi-lobe rotor in stainless steel for exceptional handling of delicate, soft solids such as fruit pieces and vegetables. Rubber covered tri-lobe rotor to cope with small hard solids such as small bone fragments or ice crystals.
• Connections - All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable.
• Elastomers - Nitrile, Viton, EPDM, PTFE or Kalrez product contact joints are available.
• Other options - Pump head temperature control jackets. Integral pressure relief valve. Enlarged suction ports for highly viscous product.

PERFORMANCE CAPABILITIES

Downloads

Jabsco Hy-line and Ultima Lobe Pumps

Download

Jabsco Hy-line and Ultima Manual

Download

Applications

BENEFITS

• Rapid de-contamination and product change-over
• Fully self-draining pump head: no hold-up of process liquid or cleaning agents
• External rotor fixing - no internal crevices
• Low-carbon 316L stainless-steel for maximum corrosion resistance
• Controlled-compression gasket-type joints and no O-rings in product contact
• Shaft seal design combines highest levels of containment with total product draining, no cavities, and front access for easy inspection and fast maintenance
• Standard surface finish: 0.8µm (150 grit), with 0.5µ (240 grit) and electro polish options
• Optional steam/sterile fluid barriers on joints, for true aseptic processes
• High efficiency to minimise damage to shear-sensitive low viscosity fluids

CAPABILITIES

• Flow rates up to 44m³/hr (12 litres/second)
• Pressures up to Up to 20bar (290 psi)
• Temperature range: -30ºC to +140ºC
• Liquid viscosity range: 1 to 1,000,000 centipoise
• Ports: ½" to 4" (13mm to 100mm)

DESIGN FEATURES

• Ultimate Hygienic Standards - Tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP, SIP and Bacterial Tightness protocols. Full conformance to 3A Sanitary Standards 18-03 and 02-10 and utilising materials which meet the requirements of the FDA title 21, section 177.1550.
• Cleaner by Design - External rotor retention together with gasket type joints in place of O-rings reduce the number of potential product entrapment areas. In addition to this, the shaft seals are pulled forward fully in the product zone, all of which adds up to the ultimate in cleanability......every time!
• Low Product Shearing - The bi-wing and 5 lobe rotor designs ensure high volumetric efficiency on low viscosity products resulting in low shear rates and low product damage.
• Rugged Design - This pump design utilises extremely large shaft diameters mounted in high specification taper roller bearings. These give maximum shaft stiffness to ensure no galling thus maintaining the pump’s CIP and SIP capabilities.

OPTIONS

• Seals - Front loaded single mechanical face type seals of hygienic design. Materials include carbon and silicon carbide.
  Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.
  Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.
• Certification - 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers and port options - Tri-clamp, IDF, 3A, DIN11851
• Connections - US and European standards including Tri- Clamp. All pumps available with 2 different sizes.
• Elastomers - USP Class VI, EPDM, Viton and PTFE product contact joints all in compounds conforming to the FDA CFR title 21 section 177.1550.
• Other options - Aseptic barrier end cover joints to maintain sterility of product during long cycle times. Electropolish or high polish internal surfaces to 0.5μm Ra (20 micro-inc Ra) for minimised cell damage and maximised cleanability.

PERFORMANCE CAPABILITIES