Jabsco pumps by Xylem have been in the industry for over 40 years, manufacturing industrial pumps for a wide variety of applications. Jabsco HyLine and Ultima positive displacement rotary lobe pumps are designed to pump delicate, viscous and particle-laden fluids as well as thin liquids that require an all stainless steel pump. The design of Jabsco Lobe Pumps is influenced by some fundamental engineering principles and it is useful to understand these first to ensure their most effective selection and operation.

All Pumps has been importing, servicing and supplying Jabsco pumps in Australia for 20 years and support the full Jabsco range of pumps and spare parts.

APPLICATIONS

Food & Beverage Applications such as milk, cream and yogurt, berries, and other soft food. Pharmaceutical Applications such as serums, blood, insulin, vaccines. Personal Care Products including cream/lotions, shampoo, soaps, and toothpaste. Chemical & Industrial Applications such as soap, paints, rubber/adhesives, vaseline, resins, detergent, glycol, etc.

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    JABSCO Hy-Line Rotary Lobe pumps are robust, durable machines designed for long life in demanding applications. Modular construction, using interchangeable parts, enables pumps with a wide range of seal, port and rotor configurations to be built and motorised on short lead times.

    jabsco-hy-line-lobe-pump

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    Applications
    • Food Ingredients
    • Confectionery and Bakery
    • Milk and Dairy Products
    • Cosmetics
    • Chemicals
    • Meat Products
    • Brewing and Soft Drinks
    • Pharmaceuticals
    • Abrasive suspensions
    • Transfer Process
    • Filling
    • Metering
    • Filtration
    • Circulation Tankers
    Capabilities
    • Flow rates up to 108m³/hr (30 litres/second)
    • Pressures up to Up to 15bar (220 psi)
    • Temperature range: -40ºC to +140ºC
    • Liquid viscosity range: 1 to 1,000,000 centipoise
    • Hygienic – approved to American 3A standard
    • Gentle pumping action suits viscous, delicate and particle-laden liquids
    • Easy to clean, easy to maintain
    • AISI316 stainless steel construction

    Design Features

    Most Stringent Hygienic Standards – Flush rotor fixing screws are sealed to prevent product ingress. Contoured rotor case internals for full drainability during SIP and shaft seals set up front where the pumping action is! Fully conforming to 3A 02-10 Hygienic Standards and utilising materials which meet FDA requirements. Versions are available that have been tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP and SIP protocols and USDA, 3A certification.

    Low Maintenance Costs – Front loaded single shaft seals are fully accessible from the front of the pump without disturbing the process pipework. Simple bearing assemblies easily pre-set using automotive technology. Bi-wing rotors require no timing adjustments. Even the pump casing is removable, a feature not normally associated with other bi-wing rotor pumps.

    High Volumetric Efficiency – The bi-wing rotors incorporate the low viscosity efficiency associated with circumferential piston pumps with the viscous product handling capability of tri-, quad- and bi-lobe rotor pumps…… at an affordable price!

    Rugged Design – Hy~Line design utilises extremely large shaft diameters mounted in high specification taper roller bearings, fitted into an extremely rigid central pillar made from a high-grade alloy. This is all enclosed in an oil-filled housing made from the same alloy. These, together with wide-tipped rotor wings, which adds another dimension to security, avoid premature pump failure due to overpressure or other abuse.

    Options

    Seals – Front loaded single mechanical face type seals of hygienic design. Materials include carbon, stainless steel and silicon carbide. Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.

    Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.

    Front loaded single O-Ring seals – a low cost seal option used primarily for self lubricating products and products which contain little or no abrasives.

    Front loaded double O-Ring seals – suitable for pressurised grease or flushing with a suitable liquid to enable low cost sealing of high sugar confectionery and bakery products.

    Multiple PTFE lip seal – complete with controlled release food grade grease injection system, the ideal sealing system for chocolate and other products sensitive to water flush.

    Certification – 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers and port options – Tri-clamp, IDF, 3A, DIN11851

    Connections – All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable. (Not on 3 & 7 size)

    Elastomers – Nitrile, Viton, EPDM and PTFE product contact joints available in compounds conforming to 3A Sanitary Standard 18-03 and FDA title 21 section 177.2600.

    Other options – Pump Head temperature control jackets. Integral pressure relief valve. Enlarged suction port for viscous products. All stainless steel bearing pedestal and cover. Low carbon 316L pump head. Tanker pump version for direct hydraulic drive.

    Performance Capabilities

    LH Series Pump Specifications
    Pump Model LH32 LH34 LH42 LH44 LH52 LH54
    Port Size (mm)
    (inch)
    19 or 25
    ¾ or 1
    25 or 38
    1 or 1½
    25 or 38
    1 or 1½
    38 or 50
    1½ or 2
    38 or 50
    1½ or 2
    50 or 76
    2 or 3
    Displacement
    (100 revs)
    (litre)
    (US gal)
    3.5
    0.92
    7
    1.85
    12.3
    3.25
    20.4
    5.39
    26.5
    7.00
    45.5
    12.02
    Max Flow
    (per min)
    (litre)
    (US gal)
    52
    13.7
    105
    27.7
    123
    32.5
    204
    53.9
    265
    70.0
    455
    120.2
    Max
    Pressure
    (bar)
    (psi)
    15
    217
    8
    116
    15
    217
    8
    116
    15
    217
    8
    116
    Max
    Speed
    (RPM) 1500 1500 1000 1000 1000 1000
    Size
    LxBxH
    (mm)
    (inch)
    213x192x166
    8.25×7.5×6.5
    229x192x166
    9×7.5×6.5
    274x223x196
    10.75×8.75×7.75
    290x223x196
    11.5×8.75×7.75
    386x249x208
    15.25×9.75×8.25
    414x259x213
    16.25×10.25×8.25
    PBareshaft
    Weight
    (kg)
    (lbs)
    8
    18
    10
    22
    18
    40
    20
    44
    32
    70
    35
    77
    Temp (oC)
    (oF)
    -30 to 140
    -22 to 284
    Viscosity (cP) 1 to 1 million
    LH Series Pump Specifications
    Pump Model LH62 LH64 LH72 LH74 LH76
    Port Size (mm)
    (inch)
    63 or 76
    2, 2 ½ or 3
    76 or 100
    3 or 4
    76 or 100
    3 or 4
    100 or 152
    4 or 6
    127 or 152
    5 or 6
    Displacement
    (100 revs)
    (litre)
    (US gal)
    64
    16.90
    95
    25.10
    123
    32.50
    205
    54.15
    301.5
    79.65
    Max Flow
    (per min)
    (litre)
    (US gal)
    461
    121.8
    684
    180.7
    836
    220.8
    1230
    324.9
    1809
    477.9
    Max
    Pressure
    (bar)
    (psi)
    15
    217
    8
    116
    15
    217
    8
    116
    5
    72
    Max
    Speed
    (RPM) 720 720 680 600 600
    Size
    LxBxH
    (mm)
    (inch)
    460x270x311
    18.25×10.75×12.25
    464x302x311
    18.25×11.75×12.25
    486x380x363
    19.25x15x14.25
    526x386x363
    20.75×15.25×14.25
    573x412x363
    22.5×16.25×14.25
    PBareshaft
    Weight
    (kg)
    (lbs)
    61
    134
    65
    143
    125
    275
    145
    319
    165
    363
    Temp (oC)
    (oF)
    -30 to 140
    -22 to 284
    Viscosity (cP) 1 to 1 million
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.

    Jabsco 24-series hygienic rotary lobe pumps have been in service worldwide for nearly 20 years. The continued popularity of the 24-series reflects the advanced hygienic design and manufacturing methods brought in by Jabsco at the time of its introduction. 24-series pumps use the tri-lobe rotor design proven in service with the world’s leading producers of food products, pharmaceuticals and cosmetics.

    jabsco-24-series-rotary-lobe-pump

    Applications

    • Food Ingredients
    • Confectionery and Bakery
    • Meat Products
    • Brewing and Soft Drinks
    • Milk and Dairy Products
    • Cosmetics and Drugs
    • Chemicals, Plastics, etc.
    • Transfer
    • Process
    • Filling
    • Metering
    • Filtration
    • Circulation
    • Tankers

    Applications

    • Flow rates up to 126m³/hr (35 litres/second)
    • Pressures up to Up to 10bar (146 psi)
    • Temperature range: -40ºC to +200ºC
    • Liquid viscosity range: 1 to 1,000,000 centipoise

    DESIGN FEATURES

    • Adaptability – This is the key design concept. The pump utilises ‘bolt on’ features which allow quick and easy interchange of parts to enable exact specification of the pump to suit any application…….from stock!
    • Rugged Design – The bearing frame design utilises large shaft diameters mounted in high specification taper roller bearings, fitted into rigid pillars which form an integral part of the high grade alloy housing. These ensure maximum shaft stiffness in order to avoid premature pump failure due to overpressure or other abuse.
    • Low Maintenance – The shaft, bearing and gear assemblies are fully immersed in an oil bath to give maximum life even at extremes of operating conditions. The timing gears are easily accessible at the rear of the pump in the unlikely event that re-timing should become necessary. Rotors are all fully interchangeable avoiding the need to re-time which is a problem associated with so many other rotary lobe and circumferential piston pumps.
    • Improved Hygienic Technology – Fully swept pump chamber together with sealed rotor spline, accessible seals, and approved sealing components ensure that the pump meets the stringent requirements of major international customers.

    OPTIONS

    • Seals – Single mechanical seals are of hygienic design. Materials include carbon, stainless steel, tungsten carbide and silicon carbide.Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.Double mechanical seals utilise all the components from single seals. For hazardous, toxic, highly abrasive or sterile products.Gland packing – a cost effective general purpose seal for non-hazardous liquids. Used on either a stainless steel or hard chrome plated anti-wear sleeve.O-Ring seals – another low cost seal option used primarily for self lubricating products such as dairy products.
    • Certification – 3A Variants with Nitrile or EPDM elastomers and port options – Tri-clamp, IDF, 3A, DIN11851.
    • Rotors – Tri-lobe rotors in stainless steel handle 90% of all applications. The traditional rotor shape gives an excellent combination of efficiency, solids handling, low and high viscous product capability. Bi-lobe rotor in stainless steel for exceptional handling of delicate, soft solids such as fruit pieces and vegetables. Rubber covered tri-lobe rotor to cope with small hard solids such as small bone fragments or ice crystals.
    • Connections – All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable.
      Elastomers – Nitrile, Viton, EPDM, PTFE or Kalrez product contact joints are available.
    • Other options – Pump head temperature control jackets. Integral pressure relief valve. Enlarged suction ports for highly viscous product.

    PERFORMANCE CAPABILITIES

    24 Series
    Pump Model S2 A1 A2 B1 B2
    Port Size (mm)
    (inch)
    25
    1
    25 or 38
    1 or 1½
    25 or 38
    1 or 1½
    38 or 50
    1½ or 2
    38 or 50
    2 or 3
    Displacement
    (100 revs)
    (litre)
    (US gal)
    3.6
    0.92
    10.4
    2.75
    18.6
    4.91
    24.5
    6.47
    37.7
    9.96
    Max Flow
    (per min)
    (litre)
    (US gal)
    36
    9.2
    100
    27.5
    177
    49.1
    237
    64.7
    362
    99.6
    Max
    Pressure
    (bar)
    (psi)
    7
    101
    15
    217
    10
    145
    15
    217
    10
    145
    Max
    Speed
    (RPM) 1000 960 960 960 960
    Size
    LxBxH
    (mm)
    (inch)
    261x146x106
    10.25×5.75×4.25
    335x204x188
    13.25x8x7.5
    355x204x188
    14x8x7.5
    408x226x227
    16x9x9
    428x236x227
    16.75×9.25×9
    PBareshaft
    Weight
    (kg)
    (lbs)
    10
    22
    14
    31
    18
    40
    29
    64
    33
    73
    Temp (oC)
    (oF)
    -30 to +150
    -22 to 302
    -40 to +200
    -40 to 392
    Viscosity (cP) 1 to 1 million
    24 Series
    Pump Model C1 C2 D1 D2 E2
    Port Size (mm)
    (inch)
    50 or 76
    2 or 3
    50 or 76
    3 or 4
    76 or 100
    3 or 4
    76 or 100
    4
    152
    6
    Displacement
    (100 revs)
    (litre)
    (US gal)
    62.3
    16.46
    93.6
    24.72
    122
    32.23
    161
    42.53
    350
    92.46
    Max Flow
    (per min)
    (litre)
    (US gal)
    448
    118
    655
    173
    793
    209.5
    1000
    264.2
    2100
    554.8
    Max
    Pressure
    (bar)
    (psi)
    14
    203
    10
    145
    12
    174
    9
    130
    12
    174
    Max
    Speed
    (RPM) 720 700 650 620 600
    Size
    LxBxH
    (mm)
    (inch)
    538x288x319
    21.25×11.25×12.5
    564x296x319
    22.25×11.75×12.5
    623x322x355
    24.5×12.75×14
    647x346x355
    25.5×13.75×14
    770x425x438
    30.25×16.75×17.25
    PBareshaft
    Weight
    (kg)
    (lbs)
    70
    154
    75
    165
    112
    246
    119
    262
    300
    660
    Temp (oC)
    (oF)
    -40 to +200
    -40 to 392
    Viscosity (cP) 1 to 1 million
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.
    55 Series & Ultima Ultra Hygienic Rotary Lobe Pumps

    For the very highest standards of sterile containment cleaning in-place (CIP) and steam-sterilising (SIP)

    jabsco-ultima-rotary-lobe-pump
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    APPLICATIONS
    • Biotechnology
    • Sterile pharmaceuticals
    • Ultra-hygienic food processing
    • Separation equipment
    • Aseptic manufacturing
    • Multi-product facilities
    • Sanitary/hygienic production
    • Sampling

    BENEFITS

    • Rapid de-contamination and product change-over
    • Fully self-draining pump head: no hold-up of process liquid or cleaning agents
    • External rotor fixing – no internal crevices
    • Low-carbon 316L stainless-steel for maximum corrosion resistance
    • Controlled-compression gasket-type joints and no O-rings in product contact
    • Shaft seal design combines highest levels of containment with total product draining, no cavities, and front access for easy inspection and fast maintenance
    • Standard surface finish: 0.8µm (150 grit), with 0.5µ (240 grit) and electro polish options
    • Optional steam/sterile fluid barriers on joints, for true aseptic processes
    • High efficiency to minimise damage to shear-sensitive low viscosity fluids

    CAPABILITIES

    • Flow rates up to 44m³/hr (12 litres/second)
    • Pressures up to Up to 20bar (290 psi)
    • Temperature range: -30ºC to +140ºC
    • Liquid viscosity range: 1 to 1,000,000 centipoise
    • Ports: ½” to 4″ (13mm to 100mm)

    DESIGN FEATURES

    • Ultimate Hygienic Standards – Tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP, SIP and Bacterial Tightness protocols. Full conformance to 3A Sanitary Standards 18-03 and 02-10 and utilising materials which meet the requirements of the FDA title 21, section 177.1550.
    • Cleaner by Design – External rotor retention together with gasket type joints in place of O-rings reduce the number of potential product entrapment areas. In addition to this, the shaft seals are pulled forward fully in the product zone, all of which adds up to the ultimate in cleanability……every time!
    • Low Product Shearing – The bi-wing and 5 lobe rotor designs ensure high volumetric efficiency on low viscosity products resulting in low shear rates and low product damage.
    • Rugged Design – This pump design utilises extremely large shaft diameters mounted in high specification taper roller bearings. These give maximum shaft stiffness to ensure no galling thus maintaining the pump’s CIP and SIP capabilities.

    OPTIONS

    • Seals – Front loaded single mechanical face type seals of hygienic design. Materials include carbon and silicon carbide.Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.
    • Certification – 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers and port options – Tri-clamp, IDF, 3A, DIN11851
    • Connections – US and European standards including Tri- Clamp. All pumps available with 2 different sizes.
    • Elastomers – USP Class VI, EPDM, Viton and PTFE product contact joints all in compounds conforming to the FDA CFR title 21 section 177.1550.
    • Other options – Aseptic barrier end cover joints to maintain sterility of product during long cycle times. Electropolish or high polish internal surfaces to 0.5μm Ra (20 micro-inc Ra) for minimised cell damage and maximised cleanability.

    PERFORMANCE CAPABILITIES

    55 Series
    Pump Model 55210 55320 55420
    Port Size (mm)
    (inch)
    12.5
    ½
    19
    ¾
    25
    1
    Displacement
    (100 revs)
    (litre)
    (US gal)
    1
    0.26
    2.9
    0.77
    6.7
    1.77
    Max Flow
    (per min)
    (litre)
    (US gal)
    16
    4.2
    44
    11.6
    67
    17.7
    Max
    Pressure
    (bar)
    (psi)
    14
    203
    20
    290
    20
    290
    Max
    Speed
    (RPM) 1500 1500 1000
    Size
    LxBxH
    (mm)
    (inch)
    191x114x135
    7.5×4.5×5.25
    264x145x168
    10.5×5.75×6.5
    302x168x191
    11.75×6.5×7.5
    PBareshaft
    Weight
    (kg)
    (lbs)
    8
    18
    19
    42
    26
    57
    Temp (oC)
    (oF)
    -30 to 140
    -22 to 284
    Viscosity (cP) 1 to 1 million
    Ultima
    Pump Model LU42 LU44 LU52 LU54 LU62 LU64
    Port Size (mm)
    (inch)
    25 or 38
    1 or 1½
    38 or 50
    1½ or 2
    38 or 50
    1½ or 2
    50 or 76
    2 or 3
    63 or 76
    2, 2½ or 3
    76 or 100
    3 or 4
    Displacement
    (100 revs)
    (litre)
    (US gal)
    12.3
    3.25
    20.4
    5.39
    26.5
    7.00
    45.5
    12.02
    64
    16.90
    95
    25.10
    Max Flow
    (per min)
    (litre)
    (US gal)
    123
    32.5
    204
    53.9
    254
    70.0
    437
    120.2
    461
    121.8
    684
    180.7
    Max
    Pressure
    (bar)
    (psi)
    15
    217
    8
    116
    15
    217
    8
    116
    15
    217
    8
    116
    Max
    Speed
    (RPM) 1000 1000 1000 1000 720 720
    Size
    LxBxH
    (mm)
    (inch)
    285x223x182
    10.75×8.75×7.75
    301x223x182
    11.75×8.75×7.75
    386x249x208
    15.25×9.75×8.25
    414x259x213
    16.25×10.25×8.25
    463x328x249
    18.25x13x9.75
    492x328x254
    19.25x13x10
    PBareshaft
    Weight
    (kg)
    (lbs)
    23
    51
    25
    55
    38
    84
    41
    90
    70
    154
    75
    165
    Temp (oC)
    (oF)
    -30 to 140
    -22 to 284
    Viscosity (cP) 1 to 1 million
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.
    • *Dimensions may change at any time without notice, please contact your All Pumps representative for confirmation.

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