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A local mine required a process water pump with the ability to maintain constant system pressure despite the fluctuations the discharge system may experience.
MINING IN AUSTRALIA
In order to fulfil that requirement the pump needed to:
The pump, accumulator and all associated instrumentation had to be provided as a complete self-contained package on a single base frame.
All Pumps Sales & Service designed and supplied the complete system for the client requested application.
The pump system uses a Southern Cross ISO Sovereign centrifugal pump. The pump is then coupled to an IP66 motor, after which they are mounted on a galvanised steel base along with discharge pipework.
THE COMBINATION OF PARTS ALLOWS THE PUMP TO HAVE CONSISTENT SYSTEM PRESSURE REGARDLESS OF CONDITIONS.
The discharge pipework includes:
To complete the project, the discharge pipework was also painted to the color specification provided by the client
The pump system was designed according to the needs of the mine. Here are some of its capabilities:
SOUTHERN CROSS is a long running business supplying some of the highest quality and most reliable pumping and fluid storage equipment to Australian, New Zealand and International customers. Together with All Pumps expertise in custom built solutions, we can put together comprehensive solutions for complex problems.
The customer needed a 15,000-litre sewage pump station with dual sewage pumps and dry valve pit. The pump station had to be delivered to a mine camp site, in central Queensland within 8 days, from the date of order.
The customer needed a 15,000-litre sewage pump station with dual sewage pumps and dry valve pit. The pump station had to be delivered to a mine camp site, in central Queensland within 8 days, from the date of order.
All Pumps was able to offer a KWIKFLO sewage pump station, comprising of:
All Pumps had the 15,000-litre AQUAFLO storage tank & control dual pump control panel in stock. Using the Aquaflo tank also meant the contractor could lift the pump station into place using the excavator on site, which had also been used to dig the hole, without the need of hiring a crane.
The pump station complete with pumps, Class D access covers, and pump controller was despatched seven (7) days after the plumber ordered the pump station, being delivered to site the following afternoon by our contractor.
Aquaflo’s modular design makes for almost unlimited configurations, suited to all types of ground installations. These underground water storage tanks are easily transportable and will withstand water pressure at depth, are easy to install with a one piece design. Read more
All Pumps has these pumps and parts in stock and is ready to help with your requirements today.
All Pumps provided a custom-built pressure booster system for a mining village’s portable water solution.
A large mine in Northeast Queensland required a potable water system to serve the mining village.
Mining communities are developed around mines to sustain and house a mine’s workers.
Due to the custom specification needed for the required portable water system, the client approached All-Pumps Sales & Service for a complete solution.
All-Pumps Sales & Service provided a complete end-to-end solution to meet the client's requirement. The project involved: design of the system, selection of pumps, design of electrical control panel and control logic, design of the pipework, the recommendation of valves, assembly, testing, and delivery.
The portable water system being built at the All-pumps facility:
The portable water system was built to the mine village specifications:
It has two (2) Grundfos CR120 vertical multistage pumps, 30kW IE3 motors, VASCO variable speed drives, IP56 control panel with voltage and phase indicators, All suction and discharges pipework were fabricated as 316 Stainless steel and tested to AS4041 requirements.
The portable water system serves the entire mine village at a remote location, pump system design and constructed to client’s specification, a complete manufacturer’s data report (MDR) along with all relevant certificates and ITP’s was provided to the client for documentation.
With over 35 years experience in domestic, commercial and industrial pumps, Grundfos is known for energy efficient, reliable pumping systems. All-pumps Sales & Service is an expert in Grundfos pump equipment, selling and servicing throughout Australia. We can answer your questions and have stock on hand to deliver.
For more information on this product: Read more
Despite the difficulty in the client’s requirements, All Pumps was able to deliver the packaged pumping stations to the campsite on short notice.
A newly constructed mine accommodation camp could not get gravity to an adjacent sewer line & required some sewage packaged pumping stations to make the camp compliant & operational.
The campsite was located in a remote location as is typical in mining accommodation camps. Our lightweight, one-piece HDPE or FRP designs are ideal for these applications. In addition, our client was faced with serious time constraints – no time to lose! All Pumps stocks a large number of packaged pumping stations & components making quick delivery possible.
All Pumps was able to fulfil the customer’s requirements within the given time constraints. This was thanks to us, and our stocking of components for the modular Aquaflo tank range and a wide range of pumps, controllers, and components. The job required, in total five (5) 20,000-litre pump stations, fitted with dual guide rail mounted grinder pumps and controls, plus an additional, three (3) bare 20,000-litre tanks for additional emergency storage.
To our client’s amazement & relief, all of the pumping stations & emergency storage tanks were delivered to site within the required two (2) week period. Without our breath of resource & capability, this would be impossible. Due to the lightweight design, on-site cranage is made simple often the machine doing the excavation can be used to remove the station from transport & install.Needless to say, our client was delighted!
Despite the difficulty in the client’s requirements, All Pumps was able to deliver packaged pumping stations on short notice.
All Pumps is Australia’s largest stockist & suppliers of packaged pumping stations. With over 30 years experience, we are Australia’s first choice supplier. The volumes we supply also ensure our prices are economical.
Aquaflo’s modular design makes for almost unlimited configurations, suited to all types of ground installations. These underground water storage tanks are easily transportable and will withstand water pressure at depth, are easy to install with a one-piece design.Read more
All Pumps has these pumps and parts in stock and is ready to help with your requirements today.
Another shipment of Kwikflo FRP pump stations, this time for the company behind Crown Sydney‘s construction.
To begin construction, a temporary site establishment works for Crown Sydney was needed. This meant a good foundation of pump stations, pipes, and pressure systems were all required.
THE CONSTRUCTION SITE
Ranging in size from 100L to 100,000L and appraised by Water Services Association of Australia., our Kwikflo fiberglass packaged pump stations provided the perfect solution for their initial construction.
Crown Sydney is a six-star casino and hotel resort that is currently under construction in Barangaroo, Sydney, Australia. When it opens in 2020, it will be the second legal casino in Sydney. Learn more.
A comprehensive range of premium sanitary end-suction centrifugal pumps designed with maximum operating benefits and minimal life cycle costs in mind.
The W+ is the most modern sanitary centrifugal pump in the market today, with a strong focus on hygiene. This includes the strict demands within the pharmaceutical industry, i.e. W+ pumps are available in special designs where product contact parts (impeller, impeller nut and back plate) are machined from solid 316L SS and with an electropolished surface. The deep-drawn casing is polished to Ra < 0,5 μm contact surface finish and electropolished. Other optional features are casing drain, multiple outlet positions and certifications of materials and surface finish.
The UC pump series consists of 17 standard models with pressure and flow capacities up to 15 bar and 800 m³/h (50 Hz).
W+SPX has a deep history in the food, dairy, beverage and industrial process industries. Known for its exceptional quality and precision-made components, W+SPX brand is synonymous with pumps, valves, scraped surface heat exchangers and dispersion equipment.
All Pumps has these pumps and parts in stock and is ready to help with your requirements today. Contact Us
All Pumps have recently completed a packaged sewage pumping station supply project on the Gold Coast in QLD
The contractor wanted a one-piece “drop-in” unit complying with Gold Coast City Council requirements.
This sewage pump station was 2.0 metres diameter x 7.0 metres deep fitted with 900 x 900 integral valve chamber, aluminium checker plate lids complete with safety grates, the customer also requested a sewage muncher on the pump inlet which was installed on guide rails – giving the vendor peace of mind that any foreign objects or debris entering the pit is chopped in pieces prior to entering the pumps.
All Pumps packaged pumping stations can be moulded one piece with dimensions of 4.0 metres diameter x 12.0 metres deep – with no on-site assembly or sealing required, we also carry the Water Services Association of Australia (WSAA) appraisal.
All Pumps manufactures and supplies the Kwikflo range of pumps, pumping equipment and systems, including associated accessories and options for a variety of industry groups including Building Services, Civil and Construction, Mining, Fire Protection, Environmental and Rainwater Harvesting. Read more
All Pumps has these pumps and parts in stock and is ready to help with your requirements today.
Water Services Association of Australia (WSAA) accredits All Pumps Sales and Service (All Pumps) for their FRP Sewage Pumping Stations and Emergency Storage Tanks
Our FRP Sewage Pumping Stations and Emergency Storage Tanks are now WSAA Accredited. WSAA is the peak industry body representing the urban water industry.
WATER SERVICES ASSOCIATION OF AUSTRALIA (WSAA) ACCREDITS ALL PUMPS SALES AND SERVICE (ALL PUMPS) FOR THEIR FRP SEWAGE PUMPING STATIONS AND EMERGENCY STORAGE TANKS
Issue 2 of Product Appraisal Report 1405 recognises a change of brand name from Gebel FRP Engineering to All Pumps Sales and Service (All Pumps) as a result of an amalgamation between the two businesses. There has been no change to the manufacturing processes or installation procedures.
All Pumps (formally Gebel FRP Engineering) markets a range of FRP Pumping Stations and Emergency Storage Tanks as follows:
| Specification and Details | |
|---|---|
| Product Category | FRP Pumping Stations and Emergency Storage Tank |
| PA Number | PA 1405 Issue 2 |
| Report holder | Gebel FRP Engineering |
| Brand | FRP Packaged Pump Stations and Emergency Storage Tanks |
| Standard | WSA 129:2011 – Industry Standard for Plastics Collection Tanks for Pressure and Vacuum Sewers AS 2634:1983 – Chemical plant equipment made from glass-fiber reinforced plastics (GRP) based on thermosetting resins BS 4994:1987 – Specification for design and construction of vessels and tanks in reinforced plastics ASME RTP-1 – Reinforced Thermoset Plastic Corrosion-Resistant Equipment AWWA C950 – Buried Structural Design AS 1546:1983 – Underground Tank Design AS 1770:1981 – Loading Code |
| Publication date | Tuesday, 11 July 2017 |
| Expiry date | Thursday, 20 August 2020 |
| Title | Format | Download |
|---|---|---|
| PA 1405 Issue 2 All Pumps FRP PPS and EST final.pdf |  |
|
| Addendum 1 to PA 1405 Issue 2 Gebel FRP SPS and EST final.pdf |
The Water Services Association of Australia (WSAA) is the peak industry body representing the urban water industry. Our members provide water and sewerage services to over 20 million customers in Australia and New Zealand and many of Australia’s largest industrial and commercial enterprises.
With the successful delivery of a previous project, our client requested All Pumps to supply the remaining pressure booster systems for the mining village. This time the requirement was for:
The project involved design selection of pumps, the design of electrical control panel, the design of pipework, factory acceptance, testing and delivery. The project had to be delivered within a fairly quick timeline. The triplex pump system included three (3) Grundfos CR pumps with individual DOL control boxes and one (1) multi-pump controller built to the mine specifications. It also included design and fabrication of 3.0m long 316SS suction and discharge manifold.
The Raw water pump system included one Grundfos CR pump working with a DOL control panel complete with 316SS pipework and valves. The irrigation pump system was similar to the Raw water pump system with the exception that the pump worked on a VASCO VSD which was included in the custom-built control panel. All control panels enclosed were stainless steel and were rated to IP56 with voltage and phase indicators. All suction and discharge pipework were fabricated to AS4041 requirements.
These pump systems serve the mining village and its water treatment plant.
With over 35 years of experience in domestic, commercial and industrial pumps, Grundfos is known for energy-efficient, reliable pumping systems. All-pumps Sales & Service is an expert in Grundfos pump equipment, selling and servicing throughout Australia. We can answer your questions and have stock on hand to deliver
For more information on this product: Read more